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2023年4月2日日曜日

A Deeper Look at Organic Process Research & Development (OPR&D) - Part 2

 In this issue, we have selected several papers from February's "Some Items of Interest to Process R&D Chemists and Engineers" for in-depth reading.

Photocatalytic C-H alkylation with sulfonylhydrazones

 The first paper is on photocatalytic C-H alkylation with sulfonylhydrazones by Professor Timothy Noël from the University of Amsterdam, the Netherlands. The reaction involves the addition of an alkyl radical to the electrophilic carbon of the aldimine, 4-trifluoromethylsulfonylhydrazone, which is derived from the aldehyde.

The synthesis of the corresponding hydrazine for the synthesis of the substrate 4-trifluoromethylsulfonylhydrazone is straightforward. Simply add hydrazine hydrate (3 equivalents) dropwise to a solution of the corresponding sulfonyl chloride (6 mmol) in 30 mL of THF at 0°C. The N-H bond (ca. 430 kJ/mol) and S-Cl bond (ca. 260 kJ/mol) → S-N bond (ca. 460 kJ/mol) and H-Cl bond (ca. 430 kJ/mol) conversion takes place, with the formation of the H-Cl bond (ca. 430 kJ/mol) being the main driving force. Since hydrazine hydrate (3 equivalents) is used for the generated H-Cl, it is likely that hydrazine hydrochloride is formed. The addition of hydrazine hydrate dropwise at 0°C is recommended to minimize the heat of the neutralization reaction.

For purification, dilute the reaction mixture with ethyl acetate and wash it five times with brine to remove hydrazine hydrochloride. The organic layer is then dried over Na2SO4, filtered, and the solvent is removed under reduced pressure to complete the process.

The key step in the reaction is the addition of an alkyl radical to the electrophilic carbon of the aldimine, 4-trifluoromethylsulfonylhydrazone, which involves the conversion of a C=N bond (ca. 640 kJ/mol) and a C-H bond (ca. 385 kJ/mol) to a C-C bond (ca. 300 kJ/mol) to another C-C bond (ca. 385 kJ/mol) to a C-C bond (ca. 300 kJ/mol) to a C-N bond (ca. 285 kJ/mol) to an H-N bond (ca. 430 kJ/mol). As a rough estimate of the binding energies before and after the addition, there is not much advantage, but as the authors mention, the matching polarity of the radical and the substrate undergoing the addition seems to be the key. In the extreme case presented in the paper, the alkyl radical is nucleophilic, so it adds to electrophilic substrates such as aldimines but not to nucleophilic olefins such as silyl enol ethers. The nucleophilic activity of alkyl radicals derived from THF may be explained by the superconjugation effect of the non-covalent electron pair of oxygen on the orbital of carbon radicals.

Although the substrates are likely to undergo the Shapiro reaction, the use of aldimines without active α-hydrogen as the main substrate and the use of TFT instead of toluene as the solvent may not work if there is a competitor in the radical formation stage.

As for the photocatalyst 4,4'-dichlorobenzophenone, there are more detailed explanations in the paper about why benzophenone is good and energy transfer than mine, so I will leave it there.

https://www.jstage.jst.go.jp/article/yukigoseikyokaishi1943/24/12/24_12_1183/_pdf/-char/ja

http://www9.gunma-ct.ac.jp/staff/nakajima/Lecture/photochem5K/RS_20150701.pdf

http://www9.gunma-ct.ac.jp/staff/nakajima/Lecture/photochem5K/RS_20160613.pdf

I had a slight doubt about the proposed reaction mechanism. When the ketyl radical returns to benzophenone after withdrawing the hydrogen radical from THF, does the hydrazinyl radical, after the addition of the alkyl radical to the electrophilic carbon of the aldimine, withdraw the hydrogen radical from THF? This is the point. I asked the author about this point, and he answered that the key here, too, is the matching of polarity. That is, since the nitrogen-centered radicals of the hydrazinyl species are quite nucleophilic (unlike amidyl radicals, which do not have a carbonyl function like amidyl radicals and are known as HAT agents), they do not cleave the C-H bond in THF via HAT (a polarity non-matching event).

Ugi-type four-component linkage polymerization via intramolecular aza-Wittig ring closure

 Moving on to the next paper, it discusses Ugi-type four-component linkage polymerization via intramolecular aza-Wittig ring closure. The substrates are aromatic aldehydes, secondary amines, (N-isocyanoimino)triphenylphosphorane, and carboxylic acids. Of particular note is (N-isocyanoimino)triphenylphosphorane, which is commercially available, but it can also be synthesized using formic acid hydrazide, carbon tetrachloride, triphenylphosphine, and triethylamine. I tried to come up with a presumptive reaction mechanism on my own, but I included an element in which PPh3 is added to the azo moiety, similar to the Appel reaction and the Mitsunobu reaction. However, there are some parts that are unclear, so I will just use it as a reference.

The original paper presenting the idea of the polymerization reaction can be found here, and the intramolecular aza-Wittig ring closure during the Ugi reaction is a major feature. The use of iminium instead of imine is also an interesting idea, and although the development of this polymerization reaction seems simple, it is fascinating to observe the ingenuity employed in designing the various substrates used. For instance, when dibenzylamine is replaced by diethylamine in P1 and P3, the yield decreases significantly, but the Mw dramatically increases. The Mn, which represents the average molecular weight, also increases. I speculate that this is due to the fact that solubility did not decrease as the molecular weight increased, and the Mw increased because low molecular weight components decreased as a whole. In P2, since glutaraldehyde is used instead of benzaldehyde, the iminium formation simply slowed down, resulting in a slight decrease in the high molecular weight component, which led to a decrease in Mw. I believe that the Mw decreased because the iminium formation simply slowed down.

Indole synthesis using halogen atom transfer (XAT) 

 The following describes an indole synthesis using halogen atom transfer (XAT) with aryl diazonium salts and iodoalkanes, developed by Professor Daniele Leonori of the Technical University of Aachen, Germany. The Fischer indole synthesis requires the preparation of arylhydrazines, which limits substrate generality and functional group acceptability. However, if indole synthesis from aryl diazonium salts becomes possible, this would allow for the use of a wider range of substrates. Aryl diazonium salts can be prepared from aniline using sodium nitrite and an appropriate acid, which greatly expands substrate generality. Aniline derivatives are readily available in the market, making this method potentially useful for a variety of applications.

In the optimization of conditions, tertiary amines were initially considered as reductants. However, a large amount of byproducts resulting from the side reaction of 1 with amines required the use of excess reductants. The authors speculated that some side reaction might have occurred in a Gomberg-Bachmann type mechanism. Due to the possibility of side reactions and the cost-effectiveness of the reductants, the authors ultimately chose to use iron sulfate instead of sodium triacetoxyborohydride.

In my experience, when reactions involving radicals with amines were attempted, they encountered some difficulties. When radicals were involved, the reaction was not as straightforward as anticipated. NMR cannot be used to study radical reactions involving amines. If there is an opportunity, it would be interesting to elucidate the whole picture of radical reactions using amines, making full use of EPR and resonance Raman, among other techniques. This could be tied into a project at the author's company, or the author could return to academia to pursue this topic further.

Iodo-alkanes and iodoarenes are commonly used for SET reactions, but iodine-based substrates have some disadvantages, such as substrate generality and susceptibility to degradation by light. In my opinion, finding a highly generalized methodology that solves these problems would be a significant breakthrough in the field.

Dihydroxylation of olefins using nitroarenes as photoresponsive oxidants

Next, I would like to discuss another method for dihydroxylation of olefins using nitroarenes as photoresponsive oxidants, developed by Professor Daniele Leonori of the Technical University of Aachen, Germany. This study is a derivative of a paper previously reported in Nature, where an ozone decomposition-type reaction of olefins using nitroarene as a photoresponsive oxidant was performed. In this study, diol synthesis was successfully achieved by controlling the reactivity and reducing it without cleavage. This reaction is not only interesting but also attractive because it can replace a reaction that previously required the use of osmium tetroxide, which is extremely poisonous.

In the reaction mechanism section, valuable insight into the photocycloaddition reaction was given, as the syn isomer was obtained as the main product from the dihydroxylation of both (E)- and (Z)-olefins. It is easy to imagine that the reaction of the excited nitroarene triplet biradical is stepwise rather than concerted, as there would be a fast bond rotation that equilibrates to an intermediate with less steric hindrance.

Since the syn diol is preferentially obtained, it would be interesting to utilize the conditions for dynamic epimerization from trans to cis diols reported by David W. C. MacMillan to synthesize diastereodivergent syn and anti diols from olefins in a one-pot reaction. It would be intriguing to synthesize diols with syn and anti diastereodivergent diols in one pot from olefins.

Halogenation of pyridines at the 3-position via a Zincke imine intermediate

The last paper is by Professor Andrew McNally of Colorado State University on the halogenation of pyridines at the 3-position via a Zincke imine intermediate.
To put it simply, this is an awesome reaction. Pyridines are electron-deficient aromatic rings, so halogenation by electrophilic aromatic substitution (EAS) requires harsh conditions. Although the reaction can proceed at high temperatures with strong Brønsted or Lewis acids, it is not practical due to substrate generality and functional group acceptability issues. Another problem is that regioselective isomers are not always obtained selectively, resulting in a mixture. The metalation-halogenation reaction using a strong base is another approach, but this also requires an oriented group to access the 3-position. Consequently, as a practical solution, researchers have developed iridium-catalyzed 3-position selective borylation and silylation through steric hindrance and structural control of the ligand, albeit indirectly via other versatile functional groups. I may have gotten a little carried away and talked too much about my research background.

Against this background, an alternative approach to 3-position-selective halogenation of pyridines has been developed using a ring-opening → halogenation → ring-closing strategy. This reaction is a modification of the classical Zincke ring-opening reaction that converts pyridines to azatriene intermediates (Zincke imines) in a one-pot procedure. The idea of halogenating the aromatic ring while opening and closing it, even with pyridine, is fascinating.

The authors first worked to improve the conventional Zincke ring-opening chemistry by removing the limitations that the pyridine N-activation step required strong reaction conditions and often failed in the presence of a substituent at position 2, and by expanding the generality of substrates for substituted pyridines. A specific solution is the ring-opening of NTf-pyridinium salts, which are readily formed from pyridine and anhydrous triflate (Tf2O) at low temperatures. Toscano et al. also reported ring-opening with Tf2O, but they did not extend this process beyond pyridine and stopped when they observed a mixture of ring-opening products. Using 2-phenylpyridine and a series of aliphatic amines as nucleophiles for ring-opening, they obtained moderate yields of ring-opening products from pyrrolidine, piperidine, and morpholine, as well as diisobutylamine, but ultimately found that dibenzylamine was optimal, yielding the ring-opening products in high yield. By coincidence, dibenzylamine was also optimal in the Ugi-type four-component coupling reaction described earlier.

This Zincke ring-opening chemistry is indeed interesting. When a nucleophile attacks a pyridine, an aromatic nucleophilic substitution reaction typically proceeds, as in the Chichibabin reaction. However, the product is more stable than the intermediate after addition due to the "advantage of recovering aromaticity," which is a characteristic of aromatic reactions. In this case, due to the electron-withdrawing nature of the Tf group, the noncovalent electron pair on the nitrogen of the post-adduct intermediate may not be strong enough to restore aromaticity. Additionally, the use of colidine, which has three methyl groups, as a base is probably a perfect balance between preventing the transfer of Tf groups to the colidine side and the addition of nucleophiles, while not being too strong. The intermediate after the addition has a locally amidine-like skeleton, and if we consider NTf as a leaving group, we can propose a natural reaction mechanism.

After the ring-opening step, iodination and bromination proceed smoothly using halosuccinimide (NXS). The combination of ring-opening and halogenation in one pot, in the presence of TFA, suggests a delicate balance between acidity and basicity is needed to establish ring-opening and ring-closing or further decomposition. 
The authors used DFT calculations to investigate the mechanism and regioselectivity of Zincke imine halogenation by NXS. I am curious about the factors that determine regioselectivity. The authors used B3LYP-D3(BJ)/def2-TZVP///ωB97X-D/6-31+G(d,p) level of theory, including solvent correction by SMD of CH2Cl2. ωB97X is a better function that has been recently used in place of B3LYP and M06 because of its high accuracy in structural optimization. In the structural optimization, ωB97X-D was used, while B3LYP-D3 (BJ) with a long-range correction was used in the energy calculation. It does not seem to be a system where weak interactions are likely to be effective, but it is probably just a precaution. The long-range correction in D is small compared to the computational cost of changing from B3LYP to ωB97X. The pathway for halogenation appears to involve a general electrophilic addition followed by deprotonation, while the pathway assuming an outer-shell electron transfer process has a much higher activation barrier of 34 kcal/mol. As an aside, using Boltzmann's constant to roughly estimate the energy of 34 kcal/mol, we can say that heating at 200°C for 1 hour and at 160°C for 24 hours is required to consume 99% of the raw material.

Regioselectivity in halogenation reactions is often explained in terms of differences in frontier orbital coefficients, atomic charges, or nucleophilic parameters. However, in the current study, the electronic environments at the C3 and C5 positions of Zincke imines did not show significant differences in Fukui f-factor (0.24 vs. 0.25), natural charge (-0.20 vs. -0.22), and HOMO coefficients (both 0.26). Therefore, a different rationale for the high C3 selectivity is needed. The results suggest an irreversible overall reaction with kinetically controlled regioselectivity in all cases of reactions with NCS, NBS, and NIS, with activation barrier energies around 19-22 kcal/mol that are in quantitative agreement with experimental results.

Without going into details, there are two distinct regions that ultimately determine the selectivity. The irreversible C-Hal bond formation step determines the regioselectivity of chlorination and bromination, while the C-I bond formation is reversible, and the second deprotonation step determines the regioselectivity. This means that the second deprotonation step is crucial in determining the regioselectivity.

This is the second in-depth analysis of the OPR&D paper. This time, we did not focus much on the synthesis of SI, but rather on the concept of reaction energies and mechanisms in the paper. It would be a good idea for you to read the paper from your own perspective and try to incorporate various ideas and points of view into your reading.

I'll be happy to help you again soon.

2023年3月26日日曜日

A Deeper Look at Organic Process Research & Development (OPR&D) - Part 1

Have you been reading Organic Process Research & Development?

Although I have not become a process chemist, I have learned a lot from OPR&D and have been reading it since I was a student. I would like to share with you some of the articles in the "Most Read" or "Some Items of Interest to Process R&D Chemists and Engineers", which is a compilation of articles by Dr. John Knight that I think chemists should read.

Today's article is co-authored by Mr. Masatoshi Yamada of the Pharmaceutical Research Division of Spera Pharma, Inc., members of the API team of the CMC Research Division, and members of Tohoku University.

The article describes an efficient and scalable asymmetric total synthesis of (-)-Emetine with pharmaceutical grade quality, which is the first multigram scale synthesis. The starting material is inexpensive homoveratrylamine (3,4-dimethoxyphenethylamine), which is surprising to see again at the end of the process.

According to Wikipedia, the synthesis of 3,4-dimethoxyphenethylamine is done by using vanillin or its methylated form as a starting material, condensation with acetic acid to increase carbon, hydrogenation to the double bond, and Hofmann rearrangement. Another route is the reduction from the Henry reaction using nitromethane.

The synthesis starts with the one-pot intramolecular SEAr reaction from imine formation of the terminal amine to produce 6,7-Dimethoxy-3,4-dihydroisoquinoline. This reaction is named the Pictet-Spengler reaction and uses electrophilic carbons produced by the decomposition of hexamethylenetetetramine (HMTA) under the acidic conditions used in the Duff reaction. The order of adding HMTA and TFA should be reversed if you want to proceed with the Friedel-Crafts type reaction favorably. In addition to the neutralization of TFA by the amino group of the raw material, even if HMTA reacted with TFA, there would still be a sufficient amount of TFA remaining to start heating. The remaining 0.3 equivalents of HMTA were added in three separate additions, and the final yield, including purification, was nearly 70%, so it seems safe to assume that HMTA provided the electrophilic carbon at least twice.

The asymmetric allylation of 6,7-Dimethoxy-3,4-dihydroisoquinoline shows the dark side of scale-up. The reaction went well on a scale of about 130 g. When they increased the amount of catalyst and ligand further and ran the reaction on a 2 kg scale, they encountered several issues, such as the appearance of byproducts, a decrease in enantioselectivity, and difficulty in controlling the reaction temperature. These issues were resolved by optimizing the reaction conditions and using a different catalyst and ligand.

Authors have successfully functionalized the terminal allyl group using a second-generation Grubbs catalyst for an olefin metathesis reaction with ethyl acrylate. The nitrogen functional group is useful as it can be converted into an organic salt every time it is isolated.

The benzoquinolizidine skeleton is constructed through the Michael addition of a secondary amine of tetrahydroisoquinoline to an α,β-unsaturated ketone, followed by intramolecular cyclization. In this process, the Michael addition with the easily polymerizable methyl vinyl ketone is controlled by neutralizing the hydrochloride salt of the raw material from the previous isolation process with exactly one equivalent of triethylamine. In the subsequent intramolecular cyclization, pyrrolidine is added to deprotonate the α-hydrogen of the ketone, and the reaction proceeds in a one-pot fashion.

The remaining ketone is reduced with sodium borohydride, but the reduction also competes with the intramolecular condensation of the alcohol and ester resulting from the reduction, forming a lactone. This is not surprising, especially since concentration during the post-processing process can be problematic. Therefore, tosyl alcohol is protected by adding anhydrous tosylate and then isolated as a tosylate. This is a smart approach.

After removing the tosyl group by hydrogenation, hydrolyzing the ester, and activating with pivalic acid chloride and triethylamine, condensation with homoveratrylamine, which also appeared first, forms an amide. Here, an intramolecular SEAr reaction is carried out using phosphoryl chloride to form an imine from the amide, which is famous for the Vilsmeier-Haack reaction, to produce an electrophilic carbon, resulting in the Bischler-Napieralski reaction.

Finally, the target compound is obtained by reducing the imine through the Noyori asymmetric hydrogen transfer reaction.

How was it? The last part was a bit of a rush, but I think it is good to read OPR&D in depth to learn a lot.

2023年2月18日土曜日

How to make organic single crystals - Part 1

How do you look at molecules?


The author specializes in organic synthesis, but I am really interested in visualizing molecular structures through X-ray crystallography.

I usually imagine molecular structures in my mind from information such as NMR.

In recent years, it is also possible to look at molecular structures in isolated systems by calculation.


This is exciting, but X-ray crystallography enables us to view not only the structure of a single molecule, but also the beautifully organized arrangement of molecules in the solid phase.

The aesthetic beauty of the unnatural alignment, which is a product of weak intermolecular forces, is indescribable, and stands in stark contrast to nature's ruthless law of increasing entropy.


However, X-ray crystallography is not easy.

Single crystals are required to view molecular structures in X-ray crystallography.

Once the technique is mastered, it doesn't take much effort, and if you enjoy it, you may even become as eager to grow single crystals as the author.


This time, I would like to discuss how to grow single crystals.

For me, making crystals is a nice break from my busy schedule because I can do it while waiting for concentration of reaction mixture or 13C NMR.


The reason I chose the title "organic single crystals" is because I believe that those in the inorganic field have know-how in the inorganic field.

I hope you will refer to it as the know-how in the organic field.

The availability of results from X-ray crystal structure analysis can enrich not only laboratory discussions but also academic presentations.


Why not take a photograph of the target compound you have synthesized and purified with your own hands?


Well, that's enough of the long preamble.

I would like to introduce how to make a single crystal.


The flow is as follows

1. Purify the sample

2. Perform solubility test

↓ 

3. Single crystal preparation

It's easy, isn't it? (Once you get the hang of it, you may even skip the solubility test in STEP 2.)



1. Purify the sample

This is the process of removing dust from a chemically purified sample.


  • Filtration using a syringe filter

This is easy. If you have the time, I highly recommend this method. 

Please be careful of the dust in the container to be filtered.

http://www.monotaro.com/s/c-85732/?sort=price


  • Filtration during heat

If you can afford it, this method is preferable. 

If you are lucky, single crystals may be formed from the filtrate as it is, so you must act quickly.

*Make sure that the funnel and the flask to receive the filtrate are as dust-free as possible to avoid missing any chance opportunities.



2. Perform a solubility test

You only need a few milligrams of the sample in a vial to roughly determine the degree of solubility (dissolves easily, dissolves when heated, does not dissolve when heated).


As mentioned earlier, if you already know the solubility to some extent or have dealt with a sample with a similar structure before, you may skip this test.


Non-polar solvent

Protic polar solvent

Non-Protic Polar Solvents

Benzenes (non-polar and polar)

can be used.

*By attempting to grow single crystals in a single solvent system without changing the sample used for the solubility test, you can determine the solubility of the sample in that solvent system. This will give you a rough idea of the solvents' tendency to form crystals and the type of crystals they produce.



 3. Single crystal preparation

Finally, it is time to fabricate single crystals.

Generally, a sample of about 1 mg is sufficient for one examination.

Even if the sample has poor solubility, it can still be used if it dissolves even a little.

Microtubes or small vials are used as containers.


  • Simple precipitation

Simple precipitation is easy to perform.

(1) Cover the solubility test sample with a simple lid made of wrapping paper, etc. and make a hole.

(2) Leave it to stand.


  • Precipitation from supersaturated solution

It is easy.

(1) Referring to the result of the solubility test, add solvent to the extent that the sample is not completely dissolved.

(2) Heat the solvent to dissolve the sample completely.

(3) Allow the sample to cool (if it can be cooled in a bath, try that as well).


  • Precipitation by poor solvent

It is a little time-consuming, but various conditions are possible.

(1) Dissolve the sample in a good solvent based on the solubility test results.

(2) Divide the solution into microtubes or small vials (less than 1/4 of the volume is desirable).

(3) Prepare several large vials that can be put microtubes or small vials, and pour  a different poor solvent into each large vials.

↓ 

(4) Put the microtubes or small vials mentioned above into the large vials and close the lids to seal them. Needless to say, please do not put lids on the containers inside. I often do this when I am careless. lol


The above is an introduction to [how to make organic single crystals], which is longer than a useless story.

If you are already experienced in making single crystals, this may have been a bit of a "what's new" story.

In Part 2, I will share my personal tips and special techniques.


See you soon!